Plastic Academy

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BRIGHTWORKS PLASTIC ACADEMY (BPA)

Brightworks Plastic Academy aims that, following new generation technologies in plastic injection sector and formalising the vision of the company as well as taking measure by anticipating potential problems, increasing productivity, reducing the costs by expanding plastic injection molding process knowledge of blue and white collar employees in their worklife to create a skilled workforce which is most basic needs of industry. Our trainings are also carried out for students, institutes and individuals, who want to take part in plastic injection sector.

 

To have an efficient training it is very important to define your knowledge and skill level before the training to choose the right course. Please contact us from This email address is being protected from spambots. You need JavaScript enabled to view it. for a quick questionare to understand your level to offer the best course for your needs...

 

Training Modules

 

  • 1. Injection Molding Basics - IMM101

    Overview

    Basic polymer knowledge, molding machine overview, injection molding cycle stages, injection molds overview, troubleshooting...

    Target Groups

    Freshmens in injection molding industry, new persons switched to molding business, persons who have experience less than 1 year in molding (blue or white collar)

    Training Docs & Tools

    Presentation hand-outs, sample plastic parts, case studies, open discussions

    Duration

    1 Day (09:00 - 17:00)

    Location

    To be decided together with the customer

    Attendee Limits

    Recommended to be limited between 15 - 20 participants

  • 2. Applied Injection Molding Basics - IMM102

    Overview
    Theoretical - Basic polymer knowledge, molding machine overview, injection molding cycle stages, injection molds overview, troubleshooting, warpage and shrinkage behaviour, simulation case study, auxillary equipments...
    Practical - Machine start-up, mold mounting, sampling and approval, parameter optimization, troubleshooting
     
    Target Groups
    White and experienced Blue Collar Staff in the industry
     
    Training Docs & Tools
    Presentation hand-outs, sample plastic parts, case studies, open discussions, Stand-up discussion beside the molding machine
     
    Duration
    2 Days (09:00 - 17:00)
     
    Location
    To be decided together with the customer
     
    Attendee Limits
    Recommended to be limited between 15 - 20 participants
  • 3. Plastic Melt Flow and Filling Behaviour- MFB101

    Overview
    Melt flow and mold filling behaviour rheology, pressure loss, flow lenght/wall thickness, cavity imbalance effect on filling, polymer morphology effects on melt flow, external and internal disturbances on melt flow...
     
    Target Groups
    R&D Engineers, Technicians and experiences White & Blue Collar Workers
     
    Training Docs & Tools
    Presentation hand-outs, sample plastic parts, case studies, open discussions, Stand-up discussion beside the molding machine
     
    Duration
    1 Day (09:00 - 17:00)
     
    Location
    To be decided together with the customer
     
    Attendee Limits
    Recommended to be limited between 15 - 20 participants
  • 4. Scientific Molding: 6 Steps (Applied) - APO101

    Overview
    Designing a set of experiments to define the optimized dynamic process window with the systematic approach of 6 Steps Study at a workshop with a molding machine.
     
    Target Groups
    R&D Engineers, Technicians and experiences White & Blue Collar Workers
     
    Training Docs & Tools
    6 Step Study Hand-outs, Tables, open discussions, Stand-up discussion beside the molding machine
     
    Duration
    1 Day (09:00 - 17:00)
     
    Location
    To be decided together with the customer
     
    Attendee Limits
    Recommended to be limited between 10 - 15 participants
  • 5. Injection Mold Design & Manufacturing - IMD101

    Overview
    Plastic part and injection mold design criterias, important points, mold making process, mold start-up...
     
    Target Groups
    Mold makers, designers, mold maintenance staff, project leaders (White & Blue Collar)
     
    Training Docs & Tools
    Presentation hand-outs, sample plastic parts, case studies, open discussions
     
    Duration
    1 Day (09:00 - 17:00)
     
    Location
    To be decided together with the customer
     
    Attendee Limits
    Recommended to be limited between 15 - 20 participants
  • 6. Hot Runner Systems - HRS101

    Overview
    Basics of hot runner systems, runner rheology, gating optimization, gating types and effects, runner balance, gating effect on shrink and warp…
     
    Target Groups
    Mold makers, designers, mold maintenance staff, project leaders, R&D Staff (White & Blue Collar)
     
    Training Docs & Tools
    Presentation hand-outs, sample plastic parts, case studies, open discussions
     
    Duration
    1 Day (09:00 - 17:00)
     
    Location
    To be decided together with the customer
     
    Attendee Limits
    Recommended to be limited between 15 - 20 participants
  • 7. Injection Molding Economics - IME101

    Overview
    Injection molding plant procutivity increase methods, part, machine, facility cost management, cost saving possibilities on molding process...
     
    Target Groups
    Supplier Management Staff, Purchasing & Sales Staff, Project Leaders, Managers... (White Collar)
     
    Training Docs & Tools
    Presentation hand-outs, sample plastic parts, case studies, open discussions
     
    Duration
    1 Day (09:00 - 17:00)
     
    Location
    To be decided together with the customer
     
    Attendee Limits
    Recommended to be limited between 15 - 20 participants
  • 8. Injection Molding Basics for Blue Collars (Applied) - IMM103

    Overview
    Basics of polymers, molding machine, molding cycle, material drying and handling, basic rules of working on molding machine, safety rules...
     
    Target Groups
    Blue collar workers who has experience less than 5 years in the industry
     
    Training Docs & Tools
    Presentation hand-outs, sample plastic parts, case studies, open discussions next to molding machine
     
    Duration
    2 Days (09:00 - 17:00)
     
    Location
    To be decided together with the customer
     
    Attendee Limits
    Recommended to be limited between 10 - 15 participants
  • 9. Special Injection Molding Processes - IMM104

    Overview
    MuCELL, Co-injection, bi-injection, Overmolding, Gas assisted molding, Conformal cooling, Variotherm, Reactive Molding...
     
    Target Groups
    R&D Staff and experienced white collars
     
    Training Docs & Tools
    Presentation hand-outs, sample plastic parts, case studies, open discussions
     
    Duration
    1 Day (09:00 - 17:00)
     
    Location
    To be decided together with the customer
     
    Attendee Limits
    Recommended to be limited between 15 - 20 participants
  • 10. In Mold Instrumentation - IMI101

    Overview
    Interpretation of data gathered from the mold with the help of temperature and pressure sensors and optimization accordingly...
     
    Target Groups
    Production, Quality, Project, R&D Staff...
     
    Training Docs & Tools
    Presentation hand-outs, sample plastic parts, case studies, open discussions
     
    Duration
    1 Day (09:00 - 17:00)
     
    Location
    To be decided together with the customer
     
    Attendee Limits
    Recommended to be limited between 15 - 20 participants
  • 11. Mold Temperature Management - MTC101

    Overview
    Importance of mold temperature management and its effect on shrink and warp, ways of temperature management...
     
    Target Groups
    Mold makers, mold and part designers, project, quality and production staff...
     
    Training Docs & Tools
    Presentation hand-outs, sample plastic parts, case studies, open discussions
     
    Duration
    1 Day (09:00 - 17:00)
     
    Location
    To be decided together with the customer
     
    Attendee Limits
    Recommended to be limited between 15 - 20 participants
     
  • 12. Raw Material Handling & Drying - RMD101

    Overview
    Manipulation of the resin material needed for injection molding, making ready for a healthy and robust production, drying techniques...
     
    Target Groups
    Production, quality, project staff
     
    Training Docs & Tools
    Presentation hand-outs, sample plastic parts, case studies, open discussions
     
    Duration
    1 Day (09:00 - 17:00)
     
    Location
    To be decided together with the customer
     
    Attendee Limits
    Recommended to be limited between 15 - 20 participants
  • 13. MuCELL Process & Design Rules - MMR101

    Overview
    Mold and part design according to MuCELL molding theory, convetional molding and design limitations vs MuCELL Molding flexibilities, Molding parameters in MuCELL, quality defects and
    improvements...
     
    Target Groups
    R&D, Project, Production, Quality Staff
     
    Training Docs & Tools
    Presentation hand-outs, sample plastic parts, case studies, open discussions
     
    Duration
    1 Day (09:00 - 17:00)
     
    Location
    To be decided together with the customer
     
    Attendee Limits
    Recommended to be limited between 15 - 20 participants
  • 14. Thin Wall Packaging - TWP101

    Overview
    Basics of thin wall packaging philosphy, process and cycle details, molding quality management, process optimization, mold and part design rules, auxillary equipments...
     
    Target Groups
    Thin wall packaging industry white and blue collar workers
     
    Training Docs & Tools
    Presentation hand-outs, sample plastic parts, case studies, open discussions
     
    Duration
    1 Day (09:00 - 17:00)
     
    Location
    To be decided together with the customer
     
    Attendee Limits
    Recommended to be limited between 15 - 20 participants
  • 15. Industrial Polymers - IPB101

    Overview
    Basic polymer knowledge (production, morphology, characteristics, additives...), amorph, semi-cyristalline, various polymers and application areas...
     
    Target Groups
    R&D, Project, Production, Quality Staff
     
    Training Docs & Tools
    Presentation hand-outs, sample plastic parts, case studies, open discussions
     
    Duration
    1 Day (09:00 - 17:00)
     
    Location
    To be decided together with the customer
     
    Attendee Limits
    Recommended to be limited between 15 - 20 participants
  • 16. Moldflow Results Interpretation Trainings - MIP101

    Overview
    How to interpret Moldflow analysis results and take action accordingly? Systematic part and mold design, polymer data, numerical models, filling and packing phase, cooling analysis, shrink and warp, samples from practice...
     
    Target Groups
    R&D, Project, Production, Quality Staff
     
    Training Docs & Tools
    Presentation hand-outs, sample plastic parts, case studies, open discussions
     
    Duration
    2 Days (09:00 - 17:00)
     
    Location
    To be decided together with the customer
     
    Attendee Limits
    Recommended to be limited between 15 - 20 participants
  • 17. Molding Machine & Mold Maintenance - MMM101

    Overview
    Maintenance principles for molding machines and molds, maintenance methods, plans, critical equipments maintenance...
     
    Target Groups
    Production and Maintenance Staff (Blue Collar)
     
    Training Docs & Tools
    Presentation hand-outs, sample plastic parts, case studies, open discussions
     
    Duration
    1 Day (09:00 - 17:00)
     
    Location
    To be decided together with the customer
     
    Attendee Limits
    Recommended to be limited between 15 - 20 participants

Brightworks Engineering

Mahircem İleri Mühendislik Teknolojileri Ticaret Ltd.Şti

Arifbey Mah. Atatürk Cad. No:98 Megalit İş Hanı No:24

Arifiye / Sakarya  54580

Tel: 00 90 264 229 3087

Fax: 00 90 264 229 3088

Gümrükönü V.D. 610 042 30 90

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